Multi-Plant Manufacturing ERP
An ERP that runs four plants on one system — connecting inventory, production planning, procurement, finance and shop-floor IoT. Stock is real-time, purchasing is driven by MRP, and every batch is traceable from raw material to dispatched order. One source of truth replaced a tangle of spreadsheets and disconnected tools.
One system from raw material to dispatch.
A manufacturer running four plants had a different system in each — and a wall of spreadsheets bridging the gaps. Stock figures were never current, purchasing was reactive, and finance closed the month by hand. They asked us to replace all of it with a single ERP shaped around their operation.
We delivered an ERP that ties planning, procurement, inventory, production, quality and finance together, with shop-floor terminals and machine data feeding live progress back in. Demand drives MRP, which drives purchasing; production is tracked by work order; and every batch carries a traceable record from goods-in to the customer’s door.
- Inventory, planning, procurement, production & finance unified
- MRP-driven purchasing from real demand
- Batch and serial traceability end to end
The modules that run the floor.
Each area is its own module, but they share one database — so a change in one place is true everywhere.
Inventory & Warehouse
Real-time stock across plants and warehouses with barcode receiving, bin locations, transfers and automatic reorder points.
Production Planning
MPS and MRP turn the order book and forecast into a feasible schedule, balancing capacity, materials and lead times.
BOM & Routing
Multi-level bills of material and work-centre routings define exactly what each product needs and how it’s made.
Shop-Floor Control
Operators clock work orders at terminals while machine IoT feeds live output, downtime and scrap straight into the system.
Procurement & Vendors
MRP-generated purchase requests, RFQs, approvals and a vendor portal keep buying ahead of the line, not behind it.
Finance & Costing
Integrated GL, payables, receivables and standard-versus-actual job costing close the loop from shop floor to ledger.
Built for the real plant floor.
The engineering that made one ERP work across sites, machines and auditors.
Traceability & Quality
- Batch and serial tracking from goods-in to dispatch
- In-process and final quality checks with hold/release
- Full genealogy for recalls and compliance audits
- Non-conformance, rework and scrap recording
- Certificates of analysis and conformance on demand
Platform & Integration
- Multi-plant, multi-currency and multi-language by design
- Machine and PLC data captured over IoT gateways
- Role-based access, approvals and full audit trails
- Configurable dashboards and scheduled reporting
- APIs for EDI, logistics and customer portals